How precious metals analysis robots are created: an inside look

💫 In today’s world, the analysis of precious metals is reaching a new technological level. Robots specially designed for these tasks are becoming an integral part of laboratories and industrial enterprises. Let us tell you about the key stages of creating and implementing such systems.
▪️ Formation of technical specifications
Production begins with analyzing the customer’s tasks. It is required to determine the types of metals to be analyzed, accuracy, performance and specific operating conditions (temperature, humidity, possible chemical influences).
▪️ Mechanical and electronics design
Engineers model the mechanical platform: manipulators, grippers, sampling and dispensing tools. In parallel, the electronic stuffing is designed – sensors, control modules, communication interfaces. Special attention is paid to the modularity of the design, which allows the robot to be quickly adapted to new tasks.
▪️ Integration of analytical modules
Spectrometers, X-ray fluorescence analyzers or other instruments are integrated into the system, depending on the required analysis method. It is important to ensure accurate sample positioning and reliable data transmission to the central controller.
▪️ Software and algorithm development
Software is the brain of the robot. This is where algorithms for sampling, data processing, self-diagnosis and reporting are implemented. Machine learning is used to recognize anomalies and improve measurement accuracy.
▪️ Calibration and testing
Before launch, each robot undergoes a series of calibration tests to verify the accuracy of the manipulators, the correctness (reproducibility) of the analysis results, and resistance to external interference.
▪️ Implementation and personnel training
The final stage is the integration of the robot at the enterprise, customization for real conditions, training of employees to work with the new system.